Pilot Vacuum Spray Dryer Model: YC-3100

Complete Guide
to YC-3100 Pilot Vacuum Spray Dryer

In the field of scientific research and product development, the accuracy of experimental data and the scalability and portability of processes have always been the goals pursued by scientific researchers.

In order to meet this demand, Pilottech launched the YC-3100 Pilot Vacuum Spray Dryer based on the successful experience of the YC-2000 laboratory vacuum low-temperature spray dryer.

YC-3100 Pilot Vacuum Spray Dryer not only retains the essence of the YC-2000 in achieving low-temperature and efficient drying under a vacuum environment, but also achieves significant improvements in processing capacity, flexibility and adaptability. It fully simulates industrial production and provides strong support for the key steps of scientific research to production transformation.

Technical features of YC-3100 Pilot Vacuum Spray Dryer

1. Flexible material handling capacity

The design of the YC-3100 Pilot Vacuum Spray Dryer fully considers the transition needs from small-batch laboratory research to large-scale verification in the pilot stage. The maximum processing capacity is 10L/H. It can also handle small batch samples and trace samples with a minimum sample volume of 200mL.

2. Low temperature vacuum environment

Inheriting the core advantages of the YC-2000 vacuum low temperature spray dryer, the YC-3100 Pilot Vacuum Spray Dryer also works under vacuum conditions, effectively reducing the drying temperature, with a temperature control accuracy of ±2°C, avoiding problems such as loss of nutrient components, color changes and inactivation of active ingredients caused by high temperature, which is particularly critical for heat-sensitive materials such as biological preparations, drug intermediates, food raw materials and heat-sensitive polymer materials.

3. Easy operation, cleaning and maintenance

Taking into account the need for frequent material replacement in the laboratory and pilot stage, the design of the YC-3100 Pilot Vacuum Spray Dryer focuses on easy cleaning. All parts that need to be cleaned adopt a quick-install structure, which is easy to disassemble and assemble, and is convenient for thorough cleaning of the parts in contact with the material, reducing the risk of cross contamination and ensuring the drying effect.

4. All data can be copied to a USB flash drive, or a computer-type touch screen can be selected to generate corresponding data and charts on the touch screen.

5. Reasonable design, compact structure, the overall height of the equipment does not exceed 2.6 meters, small footprint, easier to operate;

YC-3100 Pilot Vacuum Spray Dryer is widely used in many fields such as medicine, food, chemical industry, new materials, etc., especially suitable for:

• Biological preparation and drug research and development: protect the active ingredients of heat-sensitive drugs and accelerate the development of new drugs.
• Food nutrition product development: retain the nutrients and flavors in food raw materials and improve product quality.
• Chemical material preparation: process high-viscosity and easily oxidizable materials and prepare high-quality powder materials.
• New material exploration: provide reliable drying solutions for cutting-edge material research such as nanomaterials and catalysts.

Technical Specifications

Parameter	Pilotech YC-3100 Pilot Vacuum Spray Dryer
Power Supply	20KW
Voltage	380V; three-phase five-wire; 50-60 Hz
Capacity	6000-10000ml/h for water
Compressed air	128L/min
Heater power	18000W
Min. inlet temperature	70⁰C
Min. outlet temperature	50⁰C
Temperature precision	±2⁰C
Possible particle size range	1-120µm
Nozzle type	Two fluid nozzle
Nozzle jet	3mm standard
Max. Sample feed	10000ml/hr
Min. sample volume	200ml
Seal of cyclone/cylinder	Silicone
Spray chamber material	SUS-304 Stainless steel
Body material	SUS-304 Stainless steel
Cyclone separator material	SUS-304 Stainless steel
Atomizer material	SUS-316 Stainless steel
Deblocking	Automatic
Display	8-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency
Thermal protection	Blower does not stop until temp < 90⁰C

Contact Pilotech today, our team of experts is ready to answer any questions you may have and provide tailor-made solutions to meet your specific needs.