YC-3000 Spray Freeze Dryer
- Capacity is 1500 mL/batch.
- Touch screen control for easy operation.
- Suitable for a wide range of industries.
- Combines rapid atomization of spray drying with freeze drying.
- Drastically lowers energy consumption, a cost-effective choice.
- Datasheet
- Video
| Sr.no | Parameter | Pilotech YC-3000 Spray Freeze Dryer |
| 1 | Power Supply | 12KW |
| 2 | Voltage | 380V; three-phase five-wire |
| 3 | Capacity | 1.5L/batch |
| 4 | Spray freezing inlet air temperature | <-50⁰C |
| 5 | Cold trap temperature | ≤-60⁰C |
| 6 | Vacuum pump power | 1.1KW |
| 7 | Max. vacuum pressure | <20Pa |
| 8 | Spray pressure | 1-3Bar(adjustable) |
| 9 | Compressed air | 32L/min |
| 11 | Particle size | 1～100μm |
| 12 | Nozzle type | Two fluid nozzle |
| 13 | Nozzle tip diameter | 1.5mm standard/(0.5/0.8/1.0/2.0mm available) |
| 14 | Body material | SUS-304 Stainless steel |
Two Fluid Nozzle
The stainless steel spray assembly features an inner tube that channels the liquid sample to a small-diameter jet. An outer tube guides compressed air to the nozzle. Each unit comes with a 1.5 mm jet, and other sizes (0.5 mm, 0.8 mm, 1.0 mm, and 2.0 mm) are also available.
Peristaltic Pump
Equipped with a self-priming peristaltic pump to ensure uniform feeding of liquid samples. The peristaltic pump can adjust the feeding speed through the touch screen.
LCD Touch Screen
It features a 7″ LCD color touch screen. Key parameters including heating, inlet air temperature, peristaltic pump speed, air compressor and deblocking frequency can be monitored and controlled in real time.
Pilotech Related Products
Complete Guide
to YC-3000 Spray Freeze Dryer
Welcome to the ultimate guide to understanding Pilotech YC-3000 Laboratory Spray Freeze Dryer.
YC-3000 Spray Freeze Dryer adopts innovative freeze-drying technology, combining the advantages of spray drying and freeze drying.
Although traditional spray dryers have advantages such as fast drying speed and good fluidity after drying, the solubility of materials after drying is poor, especially heat-sensitive materials will be inactivated or denatured; while freeze dryers can better retain the activity of materials, they face disadvantages such as long drying time, high energy consumption and the need to crush materials after drying. In the face of these drying problems, Pilotech combined the characteristics of spray drying and successfully developed YC-3000 Spray Freeze Dryer.
The capacity of YC-3000 Spray Freeze Dryer is 1500ML/batch, the minimum material volume is 20ML, and the lowest freezing temperature is -50°C. It is an all-in-one machine for laboratory spray freezing and drying.
Working principle of YC-3000 Spray Freeze Dryer
The liquid material is first atomized into tiny droplets through the nozzle. The size of these droplets is usually between 1 and 200 microns. Atomization into small droplets will greatly increase the surface area of the material when drying, thereby accelerating the drying speed. The mist material is then quickly cooled to below the freezing point and condensed into ice crystals, while retaining the original structure and active ingredients of the material. The frozen material (ice crystals) sublimates and dries into powder in a vacuum environment.
1. Technological innovation, integrating the advantages of spray drying and freeze drying:
YC-3000 Spray Freeze Dryer cleverly combines the rapid atomization technology of spray drying with the low-temperature preservation characteristics of freeze drying, which not only retains the high efficiency of spray drying, but also overcomes the damage of high temperature to the active ingredients of the material. At the same time, it solves the problem of material agglomeration after freeze drying and the need to be crushed. This innovative design allows YC-3000 Spray Freeze Dryer to show superior performance when processing various heat-sensitive and high-value-added materials.
2. Compared with freeze dryers, it greatly reduces energy consumption:
Compared with freeze dryers, YC-3000 Spray Freeze Dryer achieves dual optimization in efficiency and energy consumption. Its unique spray freezing system can evenly atomize and quickly freeze the material in a very short time, effectively shortening the drying cycle and reducing energy consumption.
2. The most striking features of YC-3000 Spray Freeze Dryer are:
Its ability to protect the active ingredients of the material. The material completes the entire drying process under low temperature, effectively avoiding the loss of nutrients and active destruction caused by high temperature. The dried material not only has good fluidity and solubility, but also can retain the original color, flavor and biological activity of the material to the greatest extent. It is a new method for rapid drying of laboratory materials in the fields of pharmaceuticals, food, bioengineering and polymer materials.
3. Spray freeze dryer has a wide range of applications:
YC-3000 Spray Freeze Dryer can be widely used in pharmaceutical preparations, biological products, food and health products, enzyme preparations, nanomaterials and other fields.
Technical Specifications
| Parameter | Pilotech YC-3000 Spray Freeze Dryer |
| Power Supply | 12KW |
| Voltage | 380V; three-phase five-wire |
| Capacity | 1.5L/batch |
| Spray freezing inlet air temperature | <-50⁰C |
| Cold trap temperature | ≤-60⁰C |
| Vacuum pump power | 1.1KW |
| Max. vacuum pressure | <20Pa |
| Spray pressure | 1-3Bar(adjustable) |
| Compressed air | 32L/min |
| Particle size | 1～100μm |
| Nozzle type | Two fluid nozzle |
| Nozzle tip diameter | 1.5mm standard/(0.5/0.8/1.0/2.0mm available) |
| Body material | SUS-304 Stainless steel |
| Vacuum pump plug | yes |
| Vacuum connection | Standard clamp |
| Seal of cyclone/cylinder | Silicone |
| Vacuum degree display | Digital |
| Dimensions | 1600*1080*1750mm |
| Weight | 300KG |
| Display | 7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency |
| Sample safety | Low temperature & vacuum |
Contact Pilotech today to learn more about the YC-3000 Spray Freeze Dryer. Visit our website or contact our sales team to request a quote and schedule a demonstration. Embrace the future of drying technology with the YC-3000 Spray Freeze Dryer from Pilotech.
YC-3000 Laboratory Spray Freeze Dryer is an innovative drying machine that combines the benefits of spray drying and freeze drying. It is designed for efficient, low-temperature drying of sensitive and high-value materials, making it ideal for various laboratory applications.
The working principle of the YC-3000 laboratory spray freeze dryer is to first atomize the liquid material into tiny droplets, and then quickly freeze them into ice crystals. The ice crystals sublimate in a vacuum environment, thereby obtaining a dry powder that retains the original structure and active ingredients of the material.
YC-3000 laboratory spray freeze dryer has many advantages such as high efficiency, low energy consumption, good protection of active ingredients, and is widely used in medicines, biotechnology, food, enzyme preparations and nanomaterials.
YC-3000 Laboratory Spray Freeze Dryer is suitable for drying a wide range of materials, including heat-sensitive pharmaceuticals, biological products, food and health supplements, enzyme preparations, and nanomaterials.
YC-3000 Laboratory Spray Freeze Dryer has a capacity of 1500mL/batch and can process a minimum material quantity of 20 mL.
YC-3000 Laboratory Spray Freeze Dryer features a LCD touch screen control system that allows for easy operation.
YC-3000 Laboratory Spray Freeze Dryer is constructed from SUS304 stainless steel, ensuring durability and resistance to corrosion.
YC-3000 Laboratory Spray Freeze Dryer can achieve a minimum freezing temperature of -50°C.
Pilotech provides a one-year warranty for the YC-3000 Spray Freeze Dryer. You can also extend your warranty for a fee.
To learn more about YC-3000 Laboratory Spray Freeze Dryer or to make a purchase, visit our website, contact our sales team, or request a quote and schedule a demonstration.