YC-2100 Vacuum Spray Dryer
- The capacity is 3000ml/h.
- Particle size ranges is 1-100µm.
- Can complete an experiment with 50ml material.
- Suitable for sugary materials, herbal & juices and more.
- Probiotics can be dried quickly and safely without losing the activity.
- Datasheet
- Video
| Sr.no | Parameter | Pilotech YC-2100 Vacuum Spray Dryer |
| 1 | Power Supply | 9KW; 380V; three-phase five-wire; 50/60 Hz |
| 2 | Capacity | Max. 3000ml/h |
| 3 | Inlet temperature | 50-200⁰C |
| 4 | Outlet temperature | 45-70⁰C |
| 5 | Heater power | 5500W |
| 6 | Temperature precision | ±1⁰C |
| 7 | Compressed air | 64L/min |
| 8 | Nozzle jet | 2.0mm standard/(0.5/0.8/1.0/1.5mm available) |
| 9 | Nozzle type | Two fluid nozzle |
| 10 | Possible particle size range | 1-100µm |
| 11 | Peristaltic pump | 5000ml/hr |
| 12 | Minimum sample volume | 50ml |
SUS316L Stainless Steel Atomizer
The atomizer of Pilotech YC-2100 vacuum spray dryer is made of SUS316L stainless steel, with two-fluid standard and three-fluid optional.
Quick-release Components
Pilotech YC-2100 Vacuum Spray Dryer components like cyclone separator, drying chamber, collection tank and condenser are made of SUS 304 stainless steel. Can be quickly installed and disassembled.
Needle Pressure Gauge
Use the adjustable needle pressure gauge to precisely control the pressure, which can prevent material clogging and ensure drying performance.
Pilotech Related Products
Complete Guide
to YC-2100 Vacuum Spray Dryer
The inlet air temperature of spray dryers used in laboratories is usually above 150°C, which can dry ordinary materials. However, if your materials are prone to denaturation, discoloration, oxidation and chemical reactions when exposed to high temperatures, use Pilotech YC-2100 vacuum spray dryer, which is specially developed for heat-sensitive materials.
Pilotech YC-2100 vacuum spray dryer uses the principle of lowering the boiling point of water under vacuum conditions, and adopts a combination of spray drying and vacuum drying to reduce the inlet air temperature from 150°C to about 50°C, and the outlet air temperature is as low as 45°C, completely solving the problem of heat-sensitive materials and sugar-containing materials.
Because Pilotech YC-2100 vacuum spray dryer is a vacuum low-temperature spray dryer, it is suitable for some sticky materials. The dried materials do not stick to the wall, and the recovery rate is high, up to 85%.
The body material of Pilotech YC-2100 vacuum spray dryer is SUS304 stainless steel, the atomizer is SUS316L stainless steel, the drying chamber, cyclone separator, and collection bottle are all made of SUS304 stainless steel. If you require customization, it can also be customized into SUS316L stainless steel.
Pilotech YC-2100 vacuum spray dryer adopts PLC control, 7-inch color touch screen, PLC control, temperature control is PID constant temperature control, and temperature control is accurate.
Pilotech YC-2100 vacuum spray dryer is suitable for enzyme preparations, probiotics, heat-resistant polymer materials, biological products, pharmaceuticals and other industries.
The characteristics of Pilotech YC-2100 vacuum spray dryer are as follows:
1) The entire spray drying process of Pilotech YC-2100 vacuum spray dryer is completed in a vacuum environment, which greatly reduces the drying temperature of the material and solves the problem of spray drying of heat-sensitive materials, sugar-containing materials and biological materials.
2) Pilotech YC-2100 vacuum spray dryer adopts color touch screen operation and PID constant temperature control. The feed speed can be adjusted at any time by peristaltic pump.
3) The atomizer of Pilotech YC-2100 vacuum spray dryer is a concentric spray head, which can be moved up and down after installation to facilitate the adjustment of the atomization position and improve the spray drying effect, the atomization structure of the two-fluid spray is precisely manufactured using high-quality stainless steel materials and supports the optional three-fluid atomizer.
4) Pilotech YC-2100 vacuum spray dryer adopts the noise reduction and vibration reduction system carefully developed by our Pilotehc company to effectively reduce the noise of the vacuum pump and air compressor.
5) The feed rate of Pilotech YC-2100 vacuum spray dryer can be adjusted by the peristaltic pump, with a capacity of 3000mL/H.
6) Pilotech YC-2100 vacuum spray dryer can complete instantaneous spray drying (processing capacity 3000ML/H) under low temperature (inlet air temperature 50℃), and the moisture content of the dried material is less than 1%. Under such drying conditions, easily oxidized, volatile, and heat-sensitive substances can maintain their chemical structure and biological activity well.
The complete technical parameters of Pilotech YC-2100 vacuum spray dryer
| Parameter | Pilotech YC-2100 vacuum spray dryer |
| Power Supply | 9KW; 380V; three-phase five-wire; 50/60 Hz |
| Capacity | Max. 3000ml/h |
| Inlet temperature | 50-200⁰C |
| Outlet temperature | 45-70⁰C |
| Heater power | 5500W |
| Temperature precision | ±1⁰C |
| Compressed air | 64L/min |
| Nozzle jet | 2.0mm standard/(0.5/0.8/1.0/1.5mm available) |
| Nozzle type | Two fluid nozzle |
| Possible particle size range | 1-100µm |
| Peristaltic pump | 5000ml/hr |
| Minimum sample volume | 50ml |
| Spray chamber material | SUS-304 Stainless steel |
| Cyclone separator material | SUS-304 Stainless steel |
| Body material | SUS-304 Stainless steel |
| Seal of cyclone/cylinder | Silicone |
| Dimensions | 1250*1050*1850mm |
| Display | 7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency |
| Thermal protection | Blower does not stop until temp <90⁰C |
| Deblocking | Automatic |
| Atomizer material | SUS 316 Stainless steel |
Contact Pilotech team now to learn more about our innovative solutions, and experience the difference!
The main benefit of YC-2100 Vacuum Spray Dryer is the ability to dry heat-sensitive materials at low temperatures using vacuum spray drying technology.
YC-2100 vacuum spray dryer is suitable for enzyme preparations, probiotics, thermosensitive polymers, biological products and pharmaceuticals.
Unlike regular spray dryers that operate at high temperatures, YC-2100 Vacuum Spray Dryer operates in a vacuum environment and can dry materials at temperatures as low as 50°C. This is ideal for heat-sensitive materials.
The inlet temperature range is 50°C to 200°C, and the outlet temperature range is 45°C to 70°C.
YC-2100 vacuum spray dryer comes standard with a 2.0mm two-fluid nozzle, with optional specifications of 0.5, 0.8, 1.0, 1.5mm.
The capacity of YC-2100 vacuum spray dryer is 3000ml/h.
The body material, spray chamber and cyclone separator are all made of SUS304 stainless steel. The atomizer is made of SUS316L stainless steel. Customization of SUS316L stainless steel is available.
YC-2100 Vacuum Spray Dryer can produce particles ranging in size from 1 to 100µm, depending on drying conditions and material properties.
YC-2100 vacuum spray dryer requires 9KW of power, with an operating voltage of 380V, three-phase five-wire connection, 50/60Hz.
YC-2100 vacuum spray dryer uses a PLC control system, a 7-inch color touch screen interface, easy operation, and real-time parameter adjustment.
Yes, the feed rate of YC-2100 Vacuum Spray Dryer can be easily adjusted using a peristaltic pump, with a maximum feed rate of 5000ml/hr.
Yes, YC-2100 Vacuum Spray Dryer is designed for drying biological materials and heat-sensitive substances such as enzymes and probiotics.
YC-2100 Vacuum Spray Dryer can handle sample volumes as small as 50 ml, making it ideal for R&D applications where sample volume is limited.
YC-2100 vacuum spray dryer is equipped with noise reduction and vibration reduction system, which is designed to minimize the noise of vacuum pump and air compressor.
You can contact Pilotech team to discuss your specific needs and get more information about our innovative drying solutions.