YC-01 Lab Freeze Dryer (Spray Version)
- Innovative spray-freezing technology.
- With a recovery rate of 99%.
- Wide Range of Applications.
- The capacity is 3L/batch.
- Only 5-10ml material needed for an experiment.
- Datasheet
- Video
Sr.no | Parameter | Pilotech YC-01 Lab Freeze Dryer (Spray Version) |
1 | Power Supply | 220V; single-phase; 10A |
2 | Capacity | Max. 3L/batch |
3 | Pump flow range | Max.1500mL/h |
4 | Freezing temperature | <-80⁰C |
5 | Cold trap temperature | ≤-60⁰C |
6 | Environment temperature | 5~35℃ |
7 | Spray pressure | 0.5-2 bar(adjustable) |
8 | Liquid nitrogen consumption | 10-20L/h |
9 | Compressed air | 32L/min |
11 | Particle size | 1~200μm |
12 | Nozzle type | Two fluid nozzle |
13 | Nozzle tip diameter | 1.0mm standard |
14 | Body material | SUS-304 Stainless steel |
Two Fluid Atomizer
It offers two-fluid atomizer and optional three-fluid atomizer, with a nozzle size of 1.0mm. The atomizer enhance the atomization efficiency, providing finer droplets for more uniform freezing and drying.
Self-Priming Peristaltic Pump
Equipped with a self-priming peristaltic pump and food-grade feed tube, ensure safe and efficient material handling. The self-priming function allows for easy setup and continuous operation, while the food-grade feed tube ensures that the material is not contaminated.
Touch Screen Interface
It features an 8-inch touchscreen interface that allows users to easily set and control a variety of parameters including heat, spray, pump speed, air pressure, and declogging frequency.
Complete Guide
to YC-01 Lab Freeze Dryer (Spray Version)
Welcome to the comprehensive guide for YC-01 Lab Freeze Dryer (Spray Version).
YC-01 Lab Freeze Dryer (Spray Version) is a new type of freeze dryer developed by Pilotech.
Pilotech introduced the spray technology in spray drying into the freeze drying equipment. Before the material is freeze-dried, the material is atomized and then frozen at low temperature, which expands the surface area of the material in contact with the outside world, changes the surface structure of the material, increases the freeze-drying speed of the material and improves the solubility of the material.
YC-01 Lab Freeze Dryer (Spray Version) uses liquid nitrogen as the cold source, and the hourly consumption of liquid nitrogen is 10 liters. The processing capacity of YC-01 Lab Freeze Dryer (Spray Version) is 3 liters per batch. We use liquid nitrogen for cooling, and its lowest temperature can reach minus 100 degrees. It has infrared heating function, which makes the whole drying process faster. YC-01 Lab Freeze Dryer (Spray Version) adopts a spray freezing and drying integrated design.
After feeding, the material can be directly frozen into dry powder or frozen into ice crystals and used in combination with the freeze dryer for continuous production of spray freeze drying.
YC-01 Lab Freeze Dryer (Spray Version) adopts a special spray design. The spray head does not need to be equipped with a heating device when atomizing. The equipment adopts a fully automated design. The installation and disassembly of the drying chamber are all system-controlled operations, and no manual disassembly is required.
The recovery rate of YC-01 Lab Freeze Dryer (Spray Version) is as high as 99% (based on standard samples).
YC-01 Lab Freeze Dryer (Spray Version) is suitable for spray freeze drying of trace materials, mainly for heat-sensitive materials, some biological preparations and enzyme preparations, etc.
When we use YC-01 Lab Freeze Dryer (Spray Version), we only need to set the parameters on the touch screen, and then turn it on to run.
Working principle of YC-01 Lab Freeze Dryer (Spray Version)
First, we put the feed pipe into the material barrel, and the liquid material enters through the self-priming peristaltic pump, and then it is atomized into small droplets at the spray head. The small droplets instantly turn into small ice crystals in the freezing environment. After the small ice crystals sublimate, we can collect the powder.
Ordinary spray dryers on the market only have one spray drying function, and they use hot air heating for drying.
Then our YC-01 Lab Freeze Dryer (Spray Version) is in a freezing environment, which turns the liquid into small ice crystals and then sublimates to obtain powder particles. It can well keep the active ingredients of the material from being destroyed.
Technical Specifications
Parameter | Pilotech YC-01 Lab Freeze Dryer (Spray Version) |
Power Supply | 220V; single-phase; 10A |
Capacity | Max. 3L/batch |
Pump flow range | Max.1500mL/h |
Freezing temperature | <-80⁰C |
Cold trap temperature | ≤-60⁰C |
Environment temperature | 5~35℃ |
Spray pressure | 0.5-2 bar(adjustable) |
Compressed air | 32L/min |
Particle size | 1~200μm |
Nozzle type | Two fluid nozzle |
Nozzle tip diameter | 1.0mm standard |
Body material | SUS-304 Stainless steel |
Dimensions | 850*850*1400mm |
Weight | 78KG |
Display | 8-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency |
At Pilotech, we are committed to providing exceptional customer support and service. Our team of experienced technicians is ready to answer any questions you may have about the YC-01 Lab Freeze Dryer (Spray Version).
If you are interested in learning more about the YC-01 Lab Freeze Dryer (Spray Version) or would like to request a demonstration, please contact our sales team today. Our experts are ready to assist you in selecting the right equipment for your needs and answer any questions you may have.
YC-01 Lab Freeze Dryer (Spray Version) is an innovative equipment that combines spray drying technology with freeze drying technology, which increases the freeze drying speed and improves the solubility of materials.
YC-01 Lab Freeze Dryer (Spray Version) atomizes the material before freezing, increasing the surface area and changing the surface structure, which improves freeze-drying speed and solubility.
The maximum capacity of YC-01 Lab Freeze Dryer (Spray Version) is 3L/batch.
Yes, YC-01 Lab Freeze Dryer (Spray Version) can handle heat-sensitive materials without compromising their active components.
YC-01 Lab Freeze Dryer (Spray Version) can handle as little as 5-10 ml of material for a single test.
YC-01 Lab Freeze Dryer (Spray Version) boasts a high recovery rate of 99% based on standard samples.
YC-01 Lab Freeze Dryer (Spray Version) uses liquid nitrogen as its cooling source, ensuring efficient and low-temperature freezing.
YC-01 Lab Freeze Dryer (Spray Version) consumes 10L of liquid nitrogen per hour.
YC-01 lab freeze dryer (spray version) can reach a minimum temperature of -100°C.
Industries such as pharmaceuticals, food technology, biotechnology and academic research can all benefit from the YC-01 Lab Freeze Dryer (Spray Version).
The process time depends on the material and batch size, but the YC-01 Lab Freeze Dryer (Spray Version)’s advanced technology ensures a faster drying time compared to traditional methods.
Yes, YC-01 Lab Freeze Dryer (Spray Version) can be shipped internationally. We have experience shipping to over 70 countries and will ensure your equipment arrives safely.
YC-01 Lab Freeze Dryer (Spray Version) comes with a standard one-year warranty.
You can purchase YC-01 Lab Freeze Dryer (Spray Version) and spare parts from Pilotech. Contact our sales team for assistance with ordering.