YC-02 UHT Sterilizer
- Completely simulates industrial production process.
- Only 3-5L of material is needed for an experiment.
- Capacities available: 20 L/h, 40 L/h, 50L/H, 60 L/h.
- Optional filling system and online homogenizer.
- Features emergency stop switches, real-time temperature monitoring, and secure touch screen interface.
- Datasheet
- Video
Sr.no | Parameter | Pilotech YC-02 UHT sterilizer |
1 | Power Supply | 380V; three-phase five-wire; 13KW; 50/60Hz, |
2 | Rated Capacity | 20-25L/h |
3 | Min. sample | 3-5L |
4 | Max. Heating temperature | 145⁰C |
5 | Cooling temperature | About 50⁰C or 10⁰C (optional cooling unit) |
6 | Heating unit | Heat hot water recirculators |
7 | Temperature control | PID control |
8 | Heating precision | ±0.5⁰C |
9 | Sterilizing time | 5s 10s standard / (30s 300s optional) |
10 | System pressure | 5 bar |
11 | Clean | CIP(400LPH) |
12 | Outlet temperature | adjustable |
Customizable Holding Tube
Pilotech YC-02 UHT Sterilizer features customizable holding tubes with options of 5s, 10s, 15s, 30s, and 300s, allowing precise control over the sterilization time. These tubes can be connected in series to achieve the desired holding duration, ensuring flexibility and adaptability for various testing requirements, such as combining a 10-second and a 5-second tube to achieve a 15-second holding time.
Optional Filling System
The optional filling system for Pilotech YC-02 UHT Sterilizer includes a built-in SIP function for sterilizing the filling pipeline, a HEPA filter with 99.99% efficiency, and UV sterilization lamps, ensuring a sterile environment and high-quality filling process.
Optional Online Homogenizer
The online homogenizer is optional, it ensures pulse-free operation, maintaining temperature stability and enhancing the homogenization process for liquids, making it ideal for achieving consistent texture and quality in various liquid-based products.
Complete Guide
to YC-02 UHT Sterilizer
Welcome to the comprehensive guide of YC-02 UHT sterilizer.
YC-02 UHT sterilizer is a sterilizer specially developed by us for laboratory experiment. It completely simulates industrial production, with the same principle, sterilization process and experimental results. YC-02 UHT sterilizer mainly sterilizes liquid materials, such as beverages, juices, dairy products, etc.
The rated capacity of YC-02 UHT sterilizer is 20L/h, and only 3-5L of material is needed to complete an experiment. If you need a larger capacity, we have 20L/H, 40L/H, 50L/H, 60L/H capacity for you to choose.
YC-02 UHT sterilizer can be used for stability testing of food additives, such as color screening and flavor selection. Secondly, it can also be used for the development of new products.
Principle of YC-02 UHT sterilizer
The material is pumped into the pipeline through a screw pump and sterilized in the pipeline. The pipeline is mainly divided into two areas.
The first section is the pasteurization section, and the sterilization temperature is generally below 90°C.
The second section is the ultra-high temperature sterilization section. When we use water for testing during ultra-high temperature sterilization, we can theoretically achieve 150 °C sterilization. When sterilizing ordinary materials, the highest temperature is 142 °C. The temperature accuracy is controlled at about ±1°C. (The accuracy measured when the temperature is 135°C).
The standard insulation tube equipped with the YC-02 UHT sterilizer is 10 seconds. But we provide customizable options, including 5 seconds, 15 seconds, 30 seconds and 300 seconds. These tubes can be connected in series to achieve the required insulation time. For example, 10 seconds and 5 seconds can be connected in series to 15 seconds.
YC-02 UHT sterilizer uses selected system components, all major components are installed in a stainless steel cabinet, and two heating pumps are standard, without steam.
YC-02 UHT sterilizer can also record test data in real time and can be directly saved as an excel file, which is convenient for writing papers.
YC-02 UHT sterilizer uses tap water for cooling, usually reducing the temperature to around 80°C for filling. For applications that require lower temperatures, an optional ice water device is available.
YC-02 UHT sterilizer is equipped with a cleaning in place (CIP) function, which can automatically clean after sterilization. The screw pump speed can be adjusted to 400 L/H for quick cleaning.
When YC-02 UHT sterilizer is finished sterilizing, you can choose our filling system for canning. The filling system has a built-in SIP sterilization function, which can sterilize our filling pipes.
In addition, the filling system also has a HEPA filter with a 99.99% filtration effect. The filling system belongs to the 100 purification level and is equipped with a UV lamp.
In order to fully simulate industrial conditions, we provide optional other accessories, such as online homogenizers. Our three-piston homogenizers are pulse-free, which prevents the homogenizer from affecting the temperature stability of the sterilizer, and can achieve online pre-homogenization and post-homogenization. In addition, there are optional ozone generators.
Our ultra-high temperature sterilizers are all equipped with CIP and SIP functions as standard to simplify operation to the greatest extent and ensure the cleanliness and sterility of the system.
Technical Specifications
Parameter | Pilotech YC-02 UHT Sterilizer | |
Power Supply | 380V; three-phase five-wire; 13KW; 50/60Hz, | |
Rated Capacity | 20-25L/h | |
Min. sample | 3-5L | |
Max. Heating temperature | 145⁰C | |
Cooling temperature | About 50⁰C or 10⁰C (optional cooling unit) | |
Heating unit | Heat hot water recirculators | |
Temperature control | PID control | |
Heating precision | ±0.5⁰C | |
Sterilizing time | 5s 10s standard / (30s 300s optional) | |
System pressure | 5 bar | |
Clean | CIP(400LPH) | |
Outlet temperature | adjustable | |
Dimensions | 1150*910*1650mm | |
Body material | SUS304 Stainless steel | |
Material touch part | SUS316L (optional) | |
Display | 7-inch LCD display | |
The parameters of the filling system (optional filling system) | ||
Filling system | Sterile cabinet | |
Filtering membrane | HEPA(filter efficiency 99.99%) | |
PET bottle | suitable | |
Jacketed filling device | 10L(5L) | |
Filling valve | Air operated filling device | |
Ozone generating system | optional | |
The parameters of the homogenizer (optional homogenizer) | ||
Power of main motor | 2.2Kw | |
Voltage | 380V | |
Frequency | 50Hz | |
Capacity | 50(L/H) | |
Max. Pressure | 70(Mpa) | |
Nominal pressure | 0-60(Mpa) | |
Protection Level of Motor | IP55 | |
Triplex Plunger Pump | No pulse | |
Electrical Cabinet | Stainless Steel | |
Body Material | SUS304 Stainless Steel |
Contact us today to learn more about the YC-02 UHT sterilizer. Let us help you achieve your R&D goals with precision and efficiency.
YC-02 UHT Sterilizer is designed for laboratory testing, particularly for sterilizing liquid materials such as beverages, juices, and dairy products. It simulates industrial-scale production processes to provide precise and reliable sterilization results.
Pilotech YC-02 UHT sterilizer has a rated capacity of 20L/H. We also offer models with capacities of 40L/H, 50L/H and 60L/H.
Pilotech YC-02 UHT Sterilizer can conduct a complete sterilization test with just 3L-5L of material, making it highly efficient and cost-effective.
When using water for testing, YC-02 UHT Sterilizer can achieve a maximum sterilization temperature of 150°C. For standard liquid materials, the maximum temperature is 142°C.
The temperature control precision of the YC-02 UHT Sterilizer is ±1°C, ensuring consistent and accurate sterilization.
While primarily designed for laboratory testing, YC-02 UHT Sterilizer can also be used for small-scale production, especially for pilot studies and initial product runs.
Yes, YC-02 UHT Sterilizer is suitable for testing the stability of various food additives, including colorants and flavors, under different sterilization conditions.
Yes, YC-02 UHT Sterilizer comes with a standard 10-second holding tube, but we offer customizable options including 5 seconds, 15 seconds, 30 seconds, and 300 seconds. These tubes can also be connected in series for flexible holding times.
Pilotech YC-02 UHT Sterilizer utilizes tap water for cooling, typically reducing the temperature to around 80°C for filling. For lower temperature requirements, an optional ice water unit can be provided.
Yes, we offer an optional filling system that includes a Sterilization-in-Place (SIP) function, HEPA filter, and UV sterilization lamp to ensure a sterile filling process.
YC-02 UHT Sterilizer is equipped with multiple superheated water generators to maintain consistent high temperatures, ensuring reliable sterilization results.
Pilotech YC-02 UHT Sterilizer includes multiple safety features such as an emergency stop switch, power indicator light, and real-time temperature monitoring at nine points.
Pilotech YC-02 UHT Sterilizer offers superior precision and control compared to traditional methods, with advanced features such as real-time temperature monitoring, customizable holding tubes, and automated cleaning functions.
To purchase Pilotech YC-02 UHT Sterilizer, please contact our sales team. We will provide you with detailed information, pricing, and support to ensure that Pilotech YC-02 UHT Sterilizer meets your laboratory’s specific needs.
Yes, Pilotech offers comprehensive technical support to all customers. Our team is available to assist with installation, operation, and maintenance online.
The lead time for delivery varies depending on the specific model and customization options. Normally, the manufacturing cycle is 4-6 weeks. Our sales team will provide you with an estimated delivery time upon order confirmation.
Yes, Pilotech provides one year warranty for YC-02 UHT Sterilize. You can also extend your warranty for a fee.