Pilotech Pharmaceutical Spray Dryer Series
- Modular design, easy to operate.
- The Max. capacity is 500ml/h.
- The particle size range is 1-25 μm.
- Suitable for pharmaceutical, sugary material, non-stick to the wall.
- Contains nitrogen circulation system for drying organic solvents.
- Small size and low noise.
- The Max. capacity is 1500ml/h.
- The particle size range is 1-25 μm.
- Closed nitrogen cycle combined with solvent recovery.
- It is suitable for spray drying of various organic solvents such as methanol, ethanol, acetone, ether, toluene and other organic solvents.
- High recovery rate is up to 92%.
- The Max. capacity is 3000ml/h.
- The particle size range is 1-80 μm.
- Suitable for the spray drying of sugary materials, and no stick to wall.
- Can be upgraded to the organic solvent spray dryer with inert loop system.
- Pilot scale spray dryer with small size.
- The particle size range is 1-100µm.
- Recovery rate can reach 92%.
- The max. capacity is 5000ml/h.
- It can be used in pharmaceutical, chemical, food, medicine, biology, ceramics, energy, textile and other industries.
- The smallest size pilot scale pharmaceutical inert loop spray dryer.
- The particle size range is 1-80µm.
- Recovery rate can reach 92%.
- The max. capacity is 3000ml/h.
- It can handle flammable and toxic solvents and spray dry easily oxidizable substances.
- A pilot scale pharmaceutical inert loop spray dryer.
- The particle size range is 3-100µm.
- Recovery rate can reach 92%.
- The max. capacity is 5000ml/h.
- It can handle flammable and toxic solvents and spray dry easily oxidizable substances.
- Data Sheet
- Video
| Parameter | YC-501 Pharmaceutical Spray Dryer | YC-015A Inert Loop Pharmaceutical Spray Dryer | YC-018A Pharmaceutical Inert Loop Spray Dryer | YC-019A Inert Loop Pilot Pharmaceutical Spray Dryer | YC-018 Pharmaceutical Spray Dryer | YC-019 Pilot Pharmaceutical Spray Dryer |
| Power | 2500W | 3500W | 5500W | 11500W | 5500W | 12000W |
| Voltage | 220V; single-phase; 50-60Hz | without chiller; 220V; single-phase; with chiller; 380V; three-phase five-wire ;50-60Hz |
without chiller; 220V; single-phase;with chiller; 380V; three-phase five-wire ;50-60Hz | 380V; three-phase five-wire | 220V; single-phase; 50-60Hz | 380V; three-phase five-wire |
| Capacity | 500ml/h | 1500ml/h | 3000ml/h | 5000ml/hr | 3000ml/h | 5000ml/h |
| Min. sample volume | 50ml | 30ml | 100ml | 100ml | 100ml | 100ml |
| Max. Inlet temperature | 200⁰C | 200⁰C | 200⁰C | 260⁰C | 280⁰C | 300⁰C |
| Rated airflow | 1.5 mᶟ/min | 1.5 mᶟ/min | 1.5m³/min | 3m³/min | 2m³/min | 2m³/min |
| Temperature precision | ±1⁰C | ±1⁰C | ±2⁰C | ±1⁰C | ±2⁰C | |
| Possible particle size range | 1-25µm | 1-25µm | 1-80µm | 3-100µm | 1-80µm | 1-100µm |
| Nozzle type | Two fluid nozzle | Two fluid nozzle | Two fluid nozzle | Two fluid nozzle | Two fluid nozzle | Two fluid nozzle |
| Nozzle jet | 1.0mm standard/(0.5/0.8/1.5/2.0mm available) | 1.0mm standard/(0.5/0.8/1.5/2.0mm available) | 1.5mm standard/(0.5/0.8/1.0/2.0mm available) | 2.0mm standard/(0.5/0.8/1.0/1.5 available) | 1.5mm standard/(0.5/0.8/1.0/2.0mm available) | 2.0mm standard/(0.5/0.8/1.0/1.5 available) |
| Atomizer material | SUS 316 Stainless steel | SUS 316 Stainless steel | SUS 316 Stainless steel | SUS 316 Stainless steel | SUS 316 Stainless steel | SUS 316 Stainless steel |
| Body material | SUS-304 Stainless steel | SUS-304 Stainless steel | SUS-304 Stainless steel | SUS-304 Stainless steel | SUS-304 Stainless steel | SUS-304 Stainless steel |
| Inert loop (for organic solvents) | Yes | Yes | Yes | Yes | —— | —— |
Recommended for You
Complete Guide
to Pharmaceutical Spray Dryer
Spray drying is a drying method, and Pilotech is the first manufacturer in China to manufacture laboratory spray dryers. Spray drying refers to atomizing liquid materials into very small droplets, thereby drying the small droplets into powder particles instantly. The powder particles are then separated using a cyclone separator and finally collected in a collection tank. The material can be a solution, suspension or emulsion, and the resulting product can be classified as powder, granules or agglomerates.
Pilotech has developed the Pharmaceutical Spray Dryer through the efforts and innovation of its professional technical team and has achieved remarkable results in the pharmaceutical industry.
In many cases, nitrogen is the preferred drying gas when using a pharmaceutical spray dryer, not only because it can safely dry organic solvents, but also because it can reduce oxidation of the product. Pilotech YC-501 Pharmaceutical Spray Dryer is a very suitable choice with capacity of 500ml/h. It is an upper and lower structure, with the spray dryer main unit on the top and the nitrogen circulation system on the bottom. It can dry both organic solvents and aqueous solutions. When your material does not contain organic solvents, you can directly use the spray dryer main unit. When your material contains organic solvents, just connect the spray dryer main unit and the nitrogen system. The atomizer of Pharmaceutical Spray Dryer is made of SUS316 stainless steel and uses a two-fluid nozzle. In addition, Pilotech also provides three-fluid spray for you to choose.
Of course, the Pilotech pharmaceutical spray dryer is not only a laboratory type, but also a pilot-scale pharmaceutical spray dryer, such as YC-019A Pharmaceutical Spray Dryer, which has a processing capacity of 5000ml/h and is the first choice for small batch production.
Pilotech Pharmaceutical Spray Dryer Advantages
Pilotech Pharmaceutical Spray Dryer can achieve uniform production of dried particles.
The finished material after drying by Pilotech Pharmaceutical Spray Dryer has good fluidity and solubility.
The Pilotech Pharmaceutical Spray Dryer has a short drying time and can effectively maintain the efficacy of heat-sensitive drugs.
Pilotech manufactures laboratory-scale and pilot-scale pharmaceutical spray dryers. Including 500ml/h, 1500ml/h, 3000ml/h and 5000ml/h.
Pilotech Pharmaceutical Spray Dryer is compatible with a variety of materials, including aqueous solutions, organic solvents, heat-sensitive materials, high-temperature materials, vacuum low-temperature materials and more.
In addition, Pilotech Pharmaceutical Spray Dryer is also widely used in many other industries such as food, chemical, biological, ceramics, enzyme preparations, energy, materials, batteries and more.
Contact us now to find the perfect spray dryer solution for your pharmaceutical or other industry needs!
Spray drying atomizes liquid materials into tiny droplets that instantly dry into powder particles. They are then separated by a cyclone and collected in a collection tank.
Pilotech Pharmaceutical Spray Dryer can accommodate solutions, suspensions and emulsions, making it flexible for a wide range of materials.
Yes, universities, research institutes and R&D departments can use our spray dryers to study the effects of spray drying on different coffee varieties. Our equipment enables researchers to optimize the drying process and develop new coffee products.
The Pilotech coffee spray dryer has an inlet air temperature range of 65°C to 300°C, which is suitable for a wide range of drying needs, from low temperature drying to high temperature drying of different coffee extracts.
Pilotech Coffee Spray Dryer can produce particle sizes from 1μm to 120μm, allowing you to adjust the particle size to your desired product specifications.
The capacity range of the Pilotech coffee spray dryer is from 500ml/h to 10,000ml/h. This range is suitable for laboratory scale experiments using models such as the YC-500 benchtop mini spray dryer and pilot production using the YC-019 Pilot spray dryer.
Spray drying works by rapidly evaporating the water in atomized coffee droplets in a controlled environment. The rapid drying process and precise temperature control prevents degradation of delicate flavor compounds, producing a powder that retains the original aroma and taste of coffee.
Pilotech has nearly 20 years of experience in spray drying innovation. We offer customized solutions, advanced technology, reliable performance, and comprehensive support to ensure that our customers achieve the best results in their coffee production.
You can contact our team directly through our website or by reaching out to our sales representatives. We are happy to provide a personalized consultation to understand your needs and recommend the best model for your production. Let us help you find the perfect spray drying solution!